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产品介绍
Pusher Furnace: High Volume Thermal Treatment System
Innovative features make the PowerMax difference
PowerMax designs and builds pusher furnace systems for ease of maintenance and up-time reliability. The many outstanding design and construction features add up to an exceptionally high degree of operating efficiency, coupled with precise control over the entire heat treat process. As a result, you’ll benefit from a consistently high standard of quality of maximum production rates and economy. The pusher furnaces are custom-designed to meet your precise needs using our proven standard building-block components and modular concepts.
PowerMax pusher furnace designs depending on the amount of process control desired, furnace chambers may be combined into a single unit or separated into a multi-chamber design to provide for independent and isolated chambers for maximum control over temperature and atmosphere.
Floor Plan Arrangements
PowerMax
Due to PowerMax modular design concepts, floor plan arrangements can be made as simple as straight-through in-line single-row units to multi-row units with side entrance and exit designs to fit your available floor space.
Entrance/Exit Vestibule
Industry-proven PowerMax exclusive “Alligator” outer door systems provide reliable operation and automatic resedling in the event of a pressure buildup.
Our bottom-load design reduces atmosphere gas consumption and minimizes furnace atmosphere disruption.
Captive Chain Tray Transfer Mechanism
Horizontral or vertical arrangements available.
Chain retracts into a sealed housing to prevent overheating and extend service life.
Reduces floor space requirements alongside the furnace
Main pusher mechanism
Exclusive PowerMax design features a recirculating ball nut and screw enclosed in a tubular assembly.
Highly efficient unit designed specifically for heavy loads.
Automatically retracts in the event of a jam or overload.
Tray Positioned
Exclusive automatically adjust the main pusher stroke to compensate for thermal expansion and permanent tray growth.
Atmosphere Circulation Systems
Roof and single-flow side wall fan systems.
Exclusive sidewall fan systems.
Available with air, water, or oil cooling.
Heating System
Single-ended and U-type radiant tube systems mounted horizontally or vertically are compatible with either fossil fuel burners or electric elements.
Large-diameter radiant tubes increase physical strength and permit lower heat dissipation rates for longer service life.
Piloted or spark ignited burner systems available.
Internal and external recuperators can be added to reduce fuel consumption by as much as 30%
Quench Circulators
Agitation systems available for oil, water, polymer, or melting salt.
Standard propeller-type systems are provided for medium density loads.
Our exclusive submerged pump-style agitator is unrivaled for dense load quenching.
Pioneering Technology- Cold Chamber-High Pressure Gas Quenching
“Cold Chamber” gas quenching technology is not reserved for vacuum treatment systems. High Pressure Gas Quenching is also compatible with atmosphere treatment systems.
Quench pressure range of 10-20 bar nitrogen.
Available new or as a retrofit to your existing atmosphere pusher system.
Delivers clean parts without post-washing.
Reversed gas flow option is available to further reduce distortion and improve uniformity.
Atmosphere System
Reduces cycle times by as much as 50%.
Superior metallurgical properties.
Lower atmosphere gas flows.
Less floor space required.
Pre-heat/Pre-Oxidization
Increased production rates due to preheating.
Pre-oxidation of the work surface allows for faster and more uniform carbon absorption.
Thermally cleans the work entering the furnace.
Flexible Heat Teat Systems
可单点管理。
Manageable from a single point.
Ability to handle variable production rates and simultaneously process large numbers of different parts.
Provide consistent quality and productivity.
Provide consistent quality and productivity.
Total data monitoring, controlling, acquisition, and tracking capability.
Modular design for flexibility and ease of maintenance.
Optimal investment.
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