MBCF Series Continuous Thermal Treatment System-SHANGHAI POWERMAX FURNACES CORP.

MBCF Series Continuous Thermal Treatment System

更新：2021/2/24 2:37:01 点击：

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产品介绍

MBCF Series Continuous Thermal Treatment System

Continuous conveyor systems that put production control in your hands

POWERMAX MBCF continuous furnaces， hereinafter refer to as MBCF type furnaces, are designed for neutral hardening, carburizing, carbonitriding, normalizing, and other heat treating processes where a controlled environment is required during the heating and quenching portions of the cycle. Generally, a standard production line would be consisting of Automatic Loading system, Hardening Furnace, Quench tank, Washing System, Tempering Furnace, Auto Unloading System etc. The MBCF furnace is designed with a normal operating temperature range of 780-930℃ with a maximum temperature up to 950℃.

Customer Requirements:

Process various fasteners, stampings, and forgings.
Perform different metallurgical process such as neutral hardening, caburizing, carbonitriding, annealing, and normalizing.
Optimal energy efficiency.
High uptime> 98%.
Easy to maintain.、

Solution: PowerMax Mesh and Mesh Belt Systems

PowerMax continuous type furnace systems are designed for a wide range of heat treat applications, including both atmosphere and non- atmosphere types for hardening, austempering, carburizing, carbonitriding, carbon restoration, annealing, tempering, stress relieving, and isothermal annealing. Our complete line of conveyor furnace systems is ideal for stampings, fasteners, castings, forgings, and precision components.

Our continuous conveyor furnace system designs offer the complete solution to today’s ever increasing demands to produce high-quality parts with dependable throughput and minimal operating costs. Our systems are available fully automated with the latest in computer controls and combined with the optional companion equipment required to meet your specific needs.

MBCF Features:

Heating furnace adopts N2 and methanol or endothermic gas atmosphere, with special atmosphere circulation design, reduce carbon soot formation while saving energy. Thus, increasing the service life of roller, heat resist alloy and belt.
Independent temperature and carbon control of each zone, meeting a variety of complicated heat treating process.
Twin O2 probe system design, one mounted for main control with the other one as standby by waiting on refractory brick, at time of comparing, the second sensor will be driven by a small gear reducer to insert into furnace for compare with main probe readings.
Reasonable and proved furnace heating system distribution design, gas heating burners adopted at furnace entrance zone, achieving quick heat up when processed parts transferred inside; while other soaking zones equipped with electrical heating elements, thus achieving a most scientific heating elements distribution and energy saving purpose.
For energy concern, the vestibule flame curtain is reused to heat up washer solution. Energy cycle has been well considered.
Furnace recirculation fans equipped with water cool bearing. Agitator fan assembly is direct drive, it works smooth, easy to maintain and last long.
Emergency power introduce port preserved for customer in case any sudden power off conditions during production, make sure key elements and mechanism keep running for protection.

Conveyor Tempering Furnace
Our variable single-zone and multi-zone recirculating air temper furnaces are available to meet you individual requirements.
Available with soluble oil or black oxide systems, either spray or dunk type.

 Control systems

Fully automated and customized systems to meet your specifications and
individual requirements.

Total process and quality control management provided by our computerized
WinBelt SCADA system.

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欢迎来到SHANGHAI POWERMAX FURNACES CORP.官方网站！品质铸就品牌！ 中文 / ENGLISH

MBCF Series Continuous Thermal Treatment System

欢迎来到SHANGHAI POWERMAX FURNACES CORP.官方网站！品质铸就品牌！中文 / ENGLISH